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Monitoring and Charging System for a High-Power Battery Print E-mail
Naval Research Laboratory, Washington, DC   
Nov 30 2007
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The system includes a charging subsystem that includes a fixed-output power supply for the control circuitry and an adjustable-output power supply for charging the battery (see Figure 2). Like the battery-control boards, the adjustable-output power supply communicates with the control computer via the network. The fixed-output power supply is used to energize a relay that controls the main power switch between the battery and the adjustable-output power supply. On each battery-control board, there is a relay, denoted a board relay, that opens a switch when equalization is needed, a cell temperature exceeds a preset limit, or a fault is detected. The board relay switches are connected in series with the main power relay, so that if any condition necessitating interruption or stoppage of charging is encountered in any cell in any module, the main power is turned off.

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Figure 2. The Charging Subsystem and Power-Relay Connections are emphasized in this alternative diagram of the system of Figure 1.
Multiple layers of redundant fault sensing and control are designed into the system. During charging, the control computer must be in constant communication with the battery-control boards and the adjustable-output power supply, and the processor on each battery-control board samples cell potentials and temperatures and compares them with the corresponding preset limits at a repetition rate of the order of several times per second. The control computer commands the adjustable-output power supply to zero-output potential when it receives, from any battery- control board, a cellpotential or a temperature reading out of allowable range. The control computer also disables the adjustableoutput power supply if it loses communication with, or receives a fault message from, any battery-control board. The control computer can be made to display a graphical user interface showing cell potentials, module potentials, and module temperatures, and battery-control-board temperatures. The graphical user interface can be configured to function as a means for a user to exert control over charging and equalization.

This work was done by Daniel P. Thivierge of the Naval Undersea Warfare Center for the Naval Research Laboratory.

NRL-0024

This Brief includes a Technical Support Package (TSP).

Monitoring and Charging System for a High-Power Battery (reference NRL-0024) is currently available for download from the TSP library.

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