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Considerations for Thermal Management of Printed Wiring Boards Print E-mail
Jun 01 2008
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Typical methods utilized in transferring heat away from component junctions have included metal back planes, thermal vias, thermal coins, heat spreaders, heat risers, thermally conductive adhesives, air over (forced air), and water cooling (Figure 2). Though widely applied within the electronics industry, the aforementioned cooling methods are often accompanied by negative design factors that typically include increased cost, weight, and size.

Thermal Management for Digital and LED Designs

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Figure 2. Methods of heat transfer from component junctions include metal back planes, thermal coins, heat spreaders, heat risers, and thermally conductive adhesives.
With respect to digital and LED junction temperature reductions, one appropriate alternative may be the use of substrate materials exhibiting a higher thermal conductivity. One example of such a thermally conductive material would be Arlon 91ML, which aids in limiting the peak temperature of a component junction by disbursing and dissipating heat “in plane.” This unique approach also possesses the ability to transfer heat more evenly and more rapidly when used in conjunction with ancillary heatsinking systems. The advantages include reductions in cost, size, and weight over conventional heatsink requirements.

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Figure 3. Materials with “in plane” thermal conductivities of 2 to 4 W/mk will increase a board’s ability to remove component-generated heat by a factor of 10 to 20 times over that of conventional epoxy board materials.
Thermal imaging (Figure 3) illustrates that materials having “in plane” thermal conductivities of 2 to 4 W/mk will increase a board’s ability to remove componentgenerated heat by a factor of 10 to 20 times over that of conventional epoxy board materials, which typically have a thermal conductivity of 0.2 W/mk. It soon becomes evident that the utilization of thinner materials and higher-strength dielectrics, in conjunction with lower thermal impedance, provides a perfect solution for all highpower and high-density applications.

Thermal Management for RF Designs

As the importance of good thermal management applies to high-power digital designs, proper thermal management is equally important in the RF arena, and in particular, to RF power amplifier applications. Often, the use of conventional heatsinking in high-power RF circuits creates a host of design issues, and therefore it becomes increasingly necessary to incorporate unique or novel heatsinking methods within the active RF realm, typically incurring additional costs for engineering, prototyping, and manufacture.



 

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